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Yancheng Base Blue Glass & Heart Rate Sensor Project Ultrapure Water System

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Project Overview

  • Located in the Yancheng High-Tech Zone, the company is a high-tech enterprise specializing in optical filters. Its core products include blue glass IR-cut filters and heart rate monitoring sensors, with core technologies covering precision polishing, coating, and spin-coating. The company supplies to leading brands including Huawei, Xiaomi, and Samsung, with an annual production capacity exceeding 14 million filters upon full operation.
  • The project is designed with a treatment capacity of 20 m³/h × 2 sets for the pure water system.

 

Key Technical Challenges

  • The Grade I ultrapure water is required to achieve extremely high purity, with resistivity (25°C) ≥ 18.25 MΩ·cm. The system imposes stringent control requirements on microorganisms, TOC, and other parameters. The design of sanitary-grade piping with no dead zones, along with disinfection and contamination prevention control, presents considerable challenges.
  • Fluctuations in raw water quality are prone to causing RO membrane scaling and fouling, necessitating stable control of the pretreatment and chemical dosing systems to ensure the long-term compliance of terminal ultrapure water quality.

Pipe Brand: SEKISUI (Japan) – a globally recognized leader in high-end plastic piping, known for its high cleanliness, chemical resistance, long service life, and seismic performance.

 

Process Flow
Raw water → Multi-Media Filtration System → Activated Carbon Filtration System → Primary RO → Secondary RO → UV Sterilizer → EDI Unit → Nitrogen-Blanketed Tank → TOC Eliminator → Polishing Resin Bed → Terminal Microfiltration → Constant-Pressure Water Supply